Buying Guide · 2026-09-23

How to Match Cup Diameter to Forming Area

A larger forming area only helps if the cup diameter, pitch, and cooling still fit. Start from the drawing, then pick FS-7836, FS-7842, or FS-8560.

Buyers often ask for “the biggest servo.” The useful question is how many cavities of this cup fit, and whether the draw depth is 120, 150, or 180 mm. Area figures below are the same numbers published on the machine pages.

Platen, depth, and speed

ModelForming areaMax depthSpeed
FS-7836780 × 360 mm120 mm40–50 cpm
FS-7842780 × 420 mm150 mm40–50 cpm
FS-7856780 × 560 mm150 mm40–50 cpm
FS-8556850 × 560 mm180 mm40–50 cpm
FS-8560850 × 600 mm180 mm40–50 cpm

Hydraulic LS machines use the same area rule from the model code, at 25–38 cpm. A 780×360 mm LS is still a 120 mm draw. Buying hydraulic does not add depth.

Worked layout — 75 mm rim, 90 mm pitch

Along 780 mm you can place 8 pitches; along 360 mm only 4. The ceiling is 32 cavities, and only if clamps and water circuits still fit. A 110 mm food bowl at 130 mm pitch drops to about 5 × 2 on FS-7836. That is when FS-8560 (about 6 × 4) earns its floor space. Send the drawing before anyone locks a model.

What to decide before the mold is cut

Send with the drawing

  • Cup section: rim, height, wall, stack shoulder
  • Resin and target grams
  • Good cups per month and staffed hours
  • Sizes that must share one machine
  • Maximum draw you will actually sell

Frequently asked questions

Does a bigger platen always mean more cups per hour?

No. Pitch, cooling, and the real cycle — often 28–35 cpm in year one — cap output before the nameplate area does.

What depth can FS-7836 form?

120 mm. FS-7842 and FS-7856 are 150 mm. FS-8556 and FS-8560 are 180 mm because the platen is at least 850×560 mm.

How much edge margin should I leave?

Keep roughly 15–25 mm outside the outer cavities for clamps and sheet tracking. Do not draw cavities to the steel edge.

Can one mold family run on two machine sizes?

Only if the smaller platen still contains the cavity block and the clamp pattern matches. Do not assume FS-8560 tooling drops onto FS-7836.

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